Fusion Bonded Epoxy Powder Coating (Dual Layer FBE)

The Dual Layer FBE system from Peka Chemie is a proven upgrade over single‑layer FBE, combining two consecutive epoxy powder layers:

• First layer: Peka‑Pro Pr (FBE primer) for maximum adhesion to steel and excellent corrosion resistance.
• Second layer: Specialized top‑coat FBE (e.g., abrasion‑resistant, anti‑slip, ultra‑flexible, or UV‑resistant grades) tailored to the pipeline’s operational needs.

Originally introduced for directional drilling, Dual Layer FBE has since become a versatile solution for pipelines requiring resistance to both chemical degradation and mechanical stresses such as handling, backfilling, or HDD installation.

Key Advantages

• Excellent cathodic disbondment and corrosion resistance
• Enhanced mechanical protection against gouging, abrasion, and impact
• Flexible system — top‑coat can be customized (AR, AS, UF, UV) for project needs
• Easier application compared to multi‑layer polyolefin systems
• Effective in both buried and subsea applications

Application Process

1. Surface Preparation: Blast clean steel surface to Sa 2½ (ISO 8501‑1) profile 50–100 µm
2. Primer Application: Apply Peka‑Pro Pr at 400 ± 50 µm
3. Top‑coat Application: Apply second layer FBE at 400 ± 50 µm
4. Curing: Controlled heating to fully fuse and bond both layers
5. Cooling & Inspection: Holiday testing, adhesion checks, and thickness measurements

Technical Highlights (Representative Dual Layer FBE values)

(All tests performed on Peka‑Pro Pr + selected top‑coat FBE)

Standards & Compliance

• CSA Z245.20‑22 (System 2 variants)
• IGS‑M‑TP‑026
• Custom compliance options for Saudi Aramco & ISO projects

Best Uses

• Pipelines for oil, gas, and water with high handling stress during laying
• HDD (Horizontal Directional Drilling) installations
• Buried or submerged service requiring enhanced abrasion or impact protection
• Projects needing flexible or UV‑resistant coatings in addition to corrosion protection